Industrial Dispensing – PCU https://www.pcuinc.com Automation and Fluid Filling Fri, 09 Apr 2021 17:44:50 +0000 en-US hourly 1 https://www.pcuinc.com/wp-content/uploads/2018/03/cropped-PCU-icon-32x32.png Industrial Dispensing – PCU https://www.pcuinc.com 32 32 Brake Fill https://www.pcuinc.com/product/brake-fill/ Mon, 19 Aug 2019 15:35:14 +0000 https://www.pcuinc.com/product/import-placeholder-for-2132/

The CompuFill Brake Fill systems offer a premium fill process with full data acquisition and process control options. The system fills a specified level of fluid into various types/sizes brake or clutch systems. The system evacuates to a preset level, performs a vacuum check, and then fills the brake or clutch system to the desired pressure. System control and process configuration are handled by a PLC linked to an operator interface. The operator interface panel allows for easy operation letting the operator set cycle sequence, fill volumes, and other presets. These systems can be configured as stop stations, mobile stations, or track-mounted with VFD motors. All CompuFill systems allow for a custom footprint and the option to add performance improvements at a later date. The CompuFill brand is comprised of the highest quality components and is considered the industry standard for speed, accuracy, and reliability.

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]]> Product Detail
    • Fully automatic process
    • Operator Interface Terminal
    • Fill size verification
    • Customizable process and cycle options
    • Multiple selection criteria
    • Continuous monitoring of parameters
    • Fault indicators
    • Automatic filling
    • Fast and accurate
    • Multi-tool, automatic tool positioning
    • Automatic clamp tooling
    • Various interface tooling presentations
    • Rapid flow precision tooling
    • High-speed fill rates
    • Industry anti-drip tooling
    • Various size/styles of brake systems
    • Onboard supply systems
    • Barcode reader vehicle identification

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]]> Clutch Fluid Fill https://www.pcuinc.com/product/clutch-fluid-fill/ Mon, 19 Aug 2019 15:35:14 +0000 https://www.pcuinc.com/product/import-placeholder-for-2133/ The CompuFill Clutch Fill systems offer a premium fill process with full data acquisition and process control options. The system fills a specified level of fluid into various types/size brake or clutch systems. The system evacuates to a preset level, performs a vacuum check, and then fills the brake or clutch system to the desired pressure. System control and process configuration are handled by a PLC linked to an operator interface. The operator interface panel allows for easy operation letting the operator set cycle sequence, fill volumes, and other presets. These systems can be configured as stop stations, mobile stations, or track-mounted with VFD motors. All CompuFill systems allow for a custom footprint and the option to add performance improvements at a later date. The CompuFill brand is comprised of the highest quality components and construction and is considered the industry standard for speed, accuracy, and reliability.

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]]> Features and Options

    • Fully automatic process
    • Operator Interface Terminal
    • Fill size verification
    • Customizable process and cycle options
    • Multiple selection criteria
    • Continuous monitoring of parameters
    • Fault indicators
    • Automatic filling
    • Fast & accurate
    • Multi-tool, automatic tool positioning
    • Automatic clamp tooling
    • Various interface tooling presentations
    • Rapid flow precision tooling
    • High-speed fill rates
    • Industry anti-drip tooling
    • Various size/styles brake systems
    • On board supply systems
    • Barcode reader vehicle identification

 

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]]> Air Suspension Fill https://www.pcuinc.com/product/air-suspension-fill-2/ Mon, 19 Aug 2019 15:35:14 +0000 https://www.pcuinc.com/product/import-placeholder-for-2401/ The Air Suspension Fill System consists of a Base Unit, a free-standing PanelView Operator Interface Terminal (OIT), and a Console that provides a convenient means for the operator to control system air flow to the fill tool. The machine is designed to pressurize a vehicle suspension system with compressed air and then monitor the system …

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]]> The Air Suspension Fill System consists of a Base Unit, a free-standing PanelView Operator Interface Terminal (OIT), and a Console that provides a convenient means for the operator to control system air flow to the fill tool. The machine is designed to pressurize a vehicle suspension system with compressed air and then monitor the system for pressure decay.

The system Base Unit is located above the assembly line and supplies the input / output (I/O) power and regulated air to the Console and Fill Tool. The Base Unit consists of an electrical enclosure and a mechanical plumbing panel. The electrical enclosure contains the fill system transformers, power supplies, fuses, circuit breakers, and a programmable logic controller (PLC). The mechanical plumbing panel contains an air filter, air dryer, air regulators, pressure switches, solenoids, booster pumps, two holding tanks, and a compressor.

The system festoon is attached to a rail over the vehicle assembly line (using trollies) and provides sufficient travel for the Fill Tool to fill a vehicle as it moves down the assembly line. Suspended from the festoon are the Fill Tool, an eight-way connector, and the operator pendant including Start / Stop pushbuttons.

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]]> Helium Recovery System https://www.pcuinc.com/product/helium-recovery-system/ Mon, 19 Aug 2019 15:35:13 +0000 https://www.pcuinc.com/product/import-placeholder-for-2117/ PCU’s helium recovery systems are designed for plant wide use, each recovery system is engineered for specific plant capacity requirements. The system is connected to multiple helium proof test or burst test stands. The helium from these stands enters the salvage tank of the recovery system. The helium is processed through oil separators and moisture …

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]]> PCU’s helium recovery systems are designed for plant wide use, each recovery system is engineered for specific plant capacity requirements. The system is connected to multiple helium proof test or burst test stands. The helium from these stands enters the salvage tank of the recovery system. The helium is processed through oil separators and moisture filters for oil and moisture removal. The recovery system boosts the helium pressure to the required test pressure at the proof test or burst test stands. The recovery system can provide and maintain 100% helium concentration or a concentration less than 100%.

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]]> Industrial Gas Recovery & Purification System https://www.pcuinc.com/product/industrial-gas-recovery-purification-system/ Mon, 19 Aug 2019 15:35:13 +0000 https://www.pcuinc.com/product/import-placeholder-for-2118/ The PCU Industrial Gas Recovery & Purification System is designed for unattended plant-wide operation and provides an efficient means to reuse industrial gases. The system is custom engineered to exact plant requirements for each application.

- The typical flow rate range is from 1 scfm to 20 scfm (with higher flow rates available).
- Typical test pressure is 200 psig (up to 3500 psig).

The industrial gas supply can be connected to either one or multiple locations. Gases are routed through strainers, filters, and dryers resulting in the rapid removal of particulates and moisture. Additionally, the Industrial Gas Recovery & Purification System can be configured to monitor gas mix concentration (resulting in concentrations from 10 to 100%).

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]]> Features and Options

    • Fully automatic process.
    • Operator Interface Terminal.
    • Customizable process and cycle options.
    • Multiple selection criteria.
    • Continuous monitoring of parameters.
    • Automatic clamp tooling.
    • Rapid flow precision tooling.
    • High-speed fill rates.
    • Barcode reader product identification.
    • Fault indicators.

 

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]]> Refrigerant Recovery Machine/Recycling Machine https://www.pcuinc.com/product/refrigerant-recovery-machine-recycling-machine/ Mon, 19 Aug 2019 15:29:03 +0000 https://www.pcuinc.com/product/import-placeholder-for-2392/ PCU's Refrigerant Recycling Systems are designed to remove refrigerant safely, efficiently, and economically. Systems are adaptable to work in separate work areas or plant-wide. Once the refrigerant has been reprocessed by separating oil, moisture, and air the refrigerant may be reused. Systems operate automatically without an operator present. The recovery of recycled refrigerant helps control inventory costs. The system utilizes proven components in both standard and custom packages. Operator interface panels provide ease of use for selection criteria. Data storage and retrieval are available for verification of data and troubleshooting equipment on-site or remotely.

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]]> Features and Options

  • Operator Interface Terminal
  • Fault indicators
  • Compressor monitoring
  • Remote monitoring
  • Adaptable to different refrigerants
  • Quick connect couplers
  • Various Capacity
  • Various safety devices
  • Tank to store liquids
  • Transfer pumps
  • Oil-less Compressors
  • Air or Water Cooled
  • PLC controlled
  • Data mining w/ printer
  • Barcode reader product identification

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]]> CompuCharge Refrigerant Evacuate & Charge https://www.pcuinc.com/product/compucharge-refrigerant-evacuate-charge/ Mon, 19 Aug 2019 15:29:02 +0000 https://www.pcuinc.com/product/import-placeholder-for-2390/ CompuCharge Refrigerant Chargers are designed and built for accuracy and reliability by experienced engineers and assemblers. Utilizing proven components in both standard and custom packages, the system effectively evacuates and charges a precise amount of refrigerant and/or oil into various cooling system types and sizes. Operator Interface Terminals provide ease of selection for multiple charge sizes, evacuation times, vacuum check times, and vacuum check limits. Low maintenance combined with low operating costs makes these machines the industry standard. Data storage and retrieval are available for charge verification and troubleshooting equipment either on-site or remotely.

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Options Available

  • Allen Bradley CompacLogix, ControlLogix, Flex I/O
  • Mitsubishi, Omron, Toyopuc, or other PLC options
  • Panelview, GOT, or other Touchscreen Operator Interface options

Refrigerants

  • CO2
  • HFC-134a
  • HFO-1234yf
  • R-11
  • R-12
  • R-123
  • R-152
  • R-22
  • R-290
  • R-402a
  • R-404a
  • R-407a
  • R-408a
  • R-410a
  • R-500
  • R-507
  • R-508b
  • R-600
  • R-600a
  • R-717

Features and Options

  • Mass flowmeter
  • Hydraulic ram
  • Pump
  • Operator Interface Terminal
  • Charge size verification
  • Multiple selection criteria
  • Fault indicators
  • Automatic clamp charging tool
  • Automatic tool positioning
  • Quick connect charging tool
  • Industry anti-drip tooling
  • Rapid flow precision tooling
  • Pre-evacuation
  • Precision metering units
  • Various size/styles port openings
  • Rail-mounted stations
  • Base stations with rail mounted consoles
  • Data mining w/ printer
  • Heated supply lines
  • Transfer pumps
  • Line accumulators

Typical Data Collected

  • Product Model Number
  • Product Serial Number
  • Product Description
  • Process Start Date
  • Process Start Time
  • Cycle Number
  • Refrigerant Unit of Measure
  • Refrigerant Quantity Charged
  • Refrigerant Type Charged
  • Final Evac. Time
  • Final Evac. Level
  • Vacuum Level at Start of Vacuum Check
  • Product Vacuum Level at End of Vacuum Check
  • Vacuum Check Time
  • Total Cycle Time
  • Completion or Error Code
  • Product Pass/Fail
  • Total Refrigerant Quantity Charged.

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]]> Refrigerated Booster Pump https://www.pcuinc.com/product/refrigerated-booster-pump/ Mon, 19 Aug 2019 15:29:02 +0000 https://www.pcuinc.com/product/import-placeholder-for-2391/ The PCU Model 8 x 4 Booster Pump is a refrigerated double acting, air operated pump designed for providing liquid refrigerant (at pressure) in the facility refrigerant distribution line. (R-134a at 180-220 PSIG, R410a at 360-380 PSIG) The Model 8 x 4 is capable of chilling incoming refrigerant at the maximum rate of 500 lbs. …

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]]> The PCU Model 8 x 4 Booster Pump is a refrigerated double acting, air operated pump designed for providing liquid refrigerant (at pressure) in the facility refrigerant distribution line. (R-134a at 180-220 PSIG, R410a at 360-380 PSIG) The Model 8 x 4 is capable of chilling incoming refrigerant at the maximum rate of 500 lbs. per hour to a temperature as low as 0 degrees F. The Model 8 x 4 is well suited for use with bulk tank refrigerant systems.

Service Requirements: Air pressure of 80 psi minimum at the rate of 0.5 scfm and 460/230/360-3-50/60 electric power at 1.5 KVA.

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]]> Fluid Boiling Point Test Analyzer https://www.pcuinc.com/product/fluid-boiling-point-test-analyzer/ Mon, 19 Aug 2019 15:29:01 +0000 https://www.pcuinc.com/product/import-placeholder-for-2124/ The fluid analyzer is used to analyze the boiling point of brake fluid or radiator fluid. The analyzer used the reflux boiling point to measure boiling point temperature. The boiling point has a direct correlation to the amount of moisture in brake fluid and the percent glycol in the radiator fluid. The unit is a self-cleansing, reproducible sample introduction, and is simple to operate. The Analyzer is controlled by a PC, has an alphanumeric display, keypad, and dot-matrix printer.

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]]> Features

    • Conforms to ASTM D-1120 For Brake Fluid Testing
    • Automatic Operation
    • Manual Operation
    • Hard Copy Test Results
    • Test Results Are Day and Time Stamped
    • Power: 115-1-60

 

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]]> Test Carts https://www.pcuinc.com/product/test-carts/ Mon, 19 Aug 2019 15:29:01 +0000 https://www.pcuinc.com/product/import-placeholder-for-2127/ The test cart is used to simulate a vehicle (based on volume and heat transfer area). With the hand valve closed, the cart simulates a closed (leak-free) vehicle A/C system. With the hand valve open, the cart simulates a vehicle A/C system with a leak. To use the cart, connect the tools to appropriate fittings …

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]]> The test cart is used to simulate a vehicle (based on volume and heat transfer area). With the hand valve closed, the cart simulates a closed (leak-free) vehicle A/C system. With the hand valve open, the cart simulates a vehicle A/C system with a leak. To use the cart, connect the tools to appropriate fittings and either open or close the hand valve to simulate the desired state. The cart is equipped with a safety pressure relief valve, which will relieve pressure above 500 psig.

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