Transportation Market and Recreation Segments – PCU https://www.pcuinc.com Automation and Fluid Filling Fri, 09 Apr 2021 17:44:50 +0000 en-US hourly 1 https://www.pcuinc.com/wp-content/uploads/2018/03/cropped-PCU-icon-32x32.png Transportation Market and Recreation Segments – PCU https://www.pcuinc.com 32 32 Brake Fill https://www.pcuinc.com/product/brake-fill/ Mon, 19 Aug 2019 15:35:14 +0000 https://www.pcuinc.com/product/import-placeholder-for-2132/

The CompuFill Brake Fill systems offer a premium fill process with full data acquisition and process control options. The system fills a specified level of fluid into various types/sizes brake or clutch systems. The system evacuates to a preset level, performs a vacuum check, and then fills the brake or clutch system to the desired pressure. System control and process configuration are handled by a PLC linked to an operator interface. The operator interface panel allows for easy operation letting the operator set cycle sequence, fill volumes, and other presets. These systems can be configured as stop stations, mobile stations, or track-mounted with VFD motors. All CompuFill systems allow for a custom footprint and the option to add performance improvements at a later date. The CompuFill brand is comprised of the highest quality components and is considered the industry standard for speed, accuracy, and reliability.

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]]> Product Detail
    • Fully automatic process
    • Operator Interface Terminal
    • Fill size verification
    • Customizable process and cycle options
    • Multiple selection criteria
    • Continuous monitoring of parameters
    • Fault indicators
    • Automatic filling
    • Fast and accurate
    • Multi-tool, automatic tool positioning
    • Automatic clamp tooling
    • Various interface tooling presentations
    • Rapid flow precision tooling
    • High-speed fill rates
    • Industry anti-drip tooling
    • Various size/styles of brake systems
    • Onboard supply systems
    • Barcode reader vehicle identification

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]]> Clutch Fluid Fill https://www.pcuinc.com/product/clutch-fluid-fill/ Mon, 19 Aug 2019 15:35:14 +0000 https://www.pcuinc.com/product/import-placeholder-for-2133/ The CompuFill Clutch Fill systems offer a premium fill process with full data acquisition and process control options. The system fills a specified level of fluid into various types/size brake or clutch systems. The system evacuates to a preset level, performs a vacuum check, and then fills the brake or clutch system to the desired pressure. System control and process configuration are handled by a PLC linked to an operator interface. The operator interface panel allows for easy operation letting the operator set cycle sequence, fill volumes, and other presets. These systems can be configured as stop stations, mobile stations, or track-mounted with VFD motors. All CompuFill systems allow for a custom footprint and the option to add performance improvements at a later date. The CompuFill brand is comprised of the highest quality components and construction and is considered the industry standard for speed, accuracy, and reliability.

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]]> Features and Options

    • Fully automatic process
    • Operator Interface Terminal
    • Fill size verification
    • Customizable process and cycle options
    • Multiple selection criteria
    • Continuous monitoring of parameters
    • Fault indicators
    • Automatic filling
    • Fast & accurate
    • Multi-tool, automatic tool positioning
    • Automatic clamp tooling
    • Various interface tooling presentations
    • Rapid flow precision tooling
    • High-speed fill rates
    • Industry anti-drip tooling
    • Various size/styles brake systems
    • On board supply systems
    • Barcode reader vehicle identification

 

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]]> Air Suspension Fill https://www.pcuinc.com/product/air-suspension-fill-2/ Mon, 19 Aug 2019 15:35:14 +0000 https://www.pcuinc.com/product/import-placeholder-for-2401/ The Air Suspension Fill System consists of a Base Unit, a free-standing PanelView Operator Interface Terminal (OIT), and a Console that provides a convenient means for the operator to control system air flow to the fill tool. The machine is designed to pressurize a vehicle suspension system with compressed air and then monitor the system …

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]]> The Air Suspension Fill System consists of a Base Unit, a free-standing PanelView Operator Interface Terminal (OIT), and a Console that provides a convenient means for the operator to control system air flow to the fill tool. The machine is designed to pressurize a vehicle suspension system with compressed air and then monitor the system for pressure decay.

The system Base Unit is located above the assembly line and supplies the input / output (I/O) power and regulated air to the Console and Fill Tool. The Base Unit consists of an electrical enclosure and a mechanical plumbing panel. The electrical enclosure contains the fill system transformers, power supplies, fuses, circuit breakers, and a programmable logic controller (PLC). The mechanical plumbing panel contains an air filter, air dryer, air regulators, pressure switches, solenoids, booster pumps, two holding tanks, and a compressor.

The system festoon is attached to a rail over the vehicle assembly line (using trollies) and provides sufficient travel for the Fill Tool to fill a vehicle as it moves down the assembly line. Suspended from the festoon are the Fill Tool, an eight-way connector, and the operator pendant including Start / Stop pushbuttons.

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